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  FCALLBOX MULTIMETER MODULE



Description

This board used into the FCALLBOX universal measurement system has Voltmeter, Ampemeter in DC and AC RMS functions with a high precision.

It includes 2 modules.

The characteristics are :

-Voltmeter auto-range , auto polarity DC and AC true RMS (range can be changed by resistor adjustment).

Precision Voltmeter in DC
Range Precision
0.5V to 150V +0.06% / -0.10%
0.1V to 4V +0.37% / -0.11%
0.02V to 0.5V +0.4% / -0.44%
        10mV         2%
Precision Voltmeter in AC
Range Precision
1KH to 50KHz         15%        
500Khz         40%        
1KHz from 10mV to 4V      +1%/-4%
        10mV         2%

- Amperemeter 5A or more or other by hardware configuration, DC or AC true RMS (but the voltmeter is not available in current AC mode)

Amperemeter Precision for 5A version (ACS712)
Range Precision
  0.1A to 3.7A     +0.5% / -0.5%  
    20mA          4%
Amperemeter Precision for 1A version (R = 2 Ohms)
Range Precision
  0.1A to 1A     +0.5% / -0.5%  
    20mA          2%

- Temperature sensor for measurements tracability.

- Note : plug COM is common for U and I.

- Calibration by PC.

- The PC software has a socket server to allow remote control of the module (for eg to script measurements or to use remotly the module by a mobile...)

- dimensions PCB : 100x50mm

Summary

BLOC DIAGRAM



Schematic


Download the schematic here

Bill of material


Top view
Ref Description Vendor / reference
R73,R75,R83,R85,R93,R94,R95,R96,R97,R98,R104,R105,R106,R107,R108,R109 Resistor 100K 1% 0603 All brand
R99,R100,R110,R111 Resistor 27K 1% 0603 All brand
R71,R72,R81,R82 Resistor 180K 1% 0603 All brand
R69,R70,R79,R80 Resistor 10K 1% 0603 All brand
R89,R92 NE Resistor 10K 1% 0603 All brand
R5,R38 Resistor 39K 1% 0603 All brand
R74,R76,R84,R86 Resistor 9K1 1% 0603 All brand
R66,R68,R77,R78 Resistor 4.7M 1% 0603 All brand
R115,R116,R119,R120 Resistor 4.7M 1% 1206 All brand
R88,R91 Resistor 100R 1% 0603 All brand
R12,R40 Resistor 1KR 5% 0603 All brand
R41,R42,R54,R55,R56,R57,R58 Resistor 4.7K 5% 0603 All brand
C27,C29,C47,C48,C49,C50,C52,C53,C56,C57,C58,C60,C61,C68,C69,C70,C71,C72,C73,C74,C75,C76,C79,C80,C81,C113 Capacitor 100nF 50V X7R 0603 All brand
C106,C107,C108,C109 NE Capacitor 1nF 50V X7R 0603 All brand
C112 Capacitor 10nF 50V X7R 0603 All brand
C87,C88,C89,C90,C91,C93,C94,C95,C97,C98,C99,C100,C101,C103,C104,C105,C110,C111 Capacitor 10uF 10V X7R 0603 All brand
D8,D14 Diode schottky SDO323 BAS416 NXP
U27 Voltage reference 2.5V SOT23 MCP1525T-I/TT Microchip
U31,u32 74HC4052 SO16 All brand
U9,U10,U15,U16 AOP OPA2197 SOIC8 BOURNS , TI
U29,U30 non mounted current sensor ACS712ELCTR-05B-T (5A) SOIC8 Alegro Microsystem ACS712ELCTR-05B-T
U18 IC ADC 18bits MCP3422A0-E/SN Maxim MCP3422A0-E/SN
U17 IC ADC 18bits MCP3422A0-E/SN or MCP3422A1-E/SN SOIC-8 Maxim MCP3422A0-E/SN ou MCP3422A1-E/SN
U37,U38 74HC4053 SO16 All brand
U33,U34 not mounted EEPROM 24C32 SO8 All brand
U19,U20 IC ICL7660 SO8 Intersil CL7660CBAZ or equivalent
U35,U36 RMS converter AD736 SO8 AD736 Analog Device
U39 Temperature sensor TCN75A SO8 TCN75AVOA Microchip
U25,U26 I2C isolator ISO1541D ISO1541D TEXAS INSTRUMENTS
U21,U22 IC PCF8574A TSSOP20 PCF8574TS NXP or PCF8574PWRE4 TEXAS INSTRUMENTS
U23,U24 DC DC isolated 5V to 5V RECOM RBE-0505S
U41 Circuit intégré LDO 3.3V 500mA SOT23-5 SPX3819M5-L-3-3 ou MIC5504-3.3YM5-TRS
J2 Connector male right angle 2x19 pitch 2.54mm All brand



Bottom view
Ref Description Vendor / reference
R117,R118,R121,R122 inductor 22uH 140mA 1210 EPCOS B82422A1223K10 or equivalent
R43,R44,R45 Resistor 4K7 5% 0603 All brand
R112,R113,R101,R102 NE Resistor 100K 1% 0603 All brand
R103,R114 Resistor 100K 1% 0603 All brand
R87,R90 Resistor 100R 5% 0603 All brand
C23,C24,C25,C26,C28,C51,C54,C55,C59,C63,C64,C65,C66,C67,C78,C82,C83,C107,C85,C62 Capacitor 100nF 50V X7R 0603 All brand
C86,C92,C96,C102 Capacitor 10uF 16V X7R 0603 All brand
D3,D4,D5,D6,D7,D9,D10,D11,D12,D13 Diode schottky SDO323 BAS416 NXP

PCB

The board is 50x100mm and is a part of the PCB F00111 which contents one board (on top of the picture).

So you have to cut the PCB on the red line.

Download here the manufacturing files

Assembly

Do not populate components in yellow, they were used for the ACS712 version (less accurate).

Top view

Bottom view

Board pictures

Top view

Bottom view

Download here the top view in PDF format     
Download here the bottom view in PDF format     


Copyright François Callanquin, March 2018

Contact : fcallbox@free.fr